Mechanical reverse engineering approach for precise measurements of reproducing disc CAM

  • Authors

    • Mohammad S. Alsoufi Department of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA
    • Mohammed W. Alhazmi Department of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA
    • Sufyan Azam Department of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA
    2019-04-21
    https://doi.org/10.14419/ijet.v7i4.17935
  • Reverse Engineering, Geometric, Additive Manufacturing, CNC Machine, CMM.
  • This research paper focuses on reverse engineering in a mechanical engineering design domain. The paper presents the process of reversed disc CAM from an existing one and also the strategy for scanning and converting the scanned data using coordinate measuring machine (CMM) technology in the form of point cloud data into a 3D model of the disc CAM and finally measurement assessments. The copy of the existing part is in order to produce the original (existing) product design intent. This paper investigates the current aluminum, hardened steel and stainless steel disc CAM and the reversed disc CAM (including aluminum, hardened steel, stainless steel, PLA+, PLA, ABS+ and photo-polymer resin) in terms of the height variation, dimensional accuracy, surface roughness and skewness and kurtosis performance. These are done with the help of various instruments used for data acquisition and different software’s used for data processing and modeling. These parameters of assessments have huge influences on the functional behaviour as well as the customers’ quality perception of the products.

     

  • References

    1. [1] Raja, V. and K.J. Fernandes, Reverse Engineering - An Industrial Perspective. Springer Series in ‎Advanced Manufacturing. 2018, UK, London: Springer-Verlag London.‎

      [2] Anwer, N. and L. Mathieu, from reverse engineering to shape engineering in mechanical design. ‎CIRP Annals, 2016. 65(1): p. 165-168.‎

      [3] Lee, S.-J. and G.-J. Park, A novel method of reverse engineering using axiomatic design. Journal of ‎Mechanical Science and Technology, 2014. 28(2): p. 595-604.‎

      [4] Rekoff, M.G., on reverse engineering. IEEE Transactions on Systems, Man, and Cybernetics, 1985. ‎SMC-15(2): p. 244-252.‎

      [5] Motavalli, S., Object-oriented modelling of a feature-based reverse engineering system. International ‎Journal of Computer Integrated Manufacturing, 1996. 9(5): p. 354-368.‎

      [6] Chikofsky, E.J. and J.H. Cross, Reverse engineering and design recovery: a taxonomy. IEEE Software, ‎‎1990. 7(1): p. 13-17.‎

      [7] Otto, K.N. and K.L. Wood, Product Evolution: A Reverse Engineering and Redesign Methodology. ‎Research in Engineering Design, 1998. 10(4): p. 226-243.‎

      [8] Ullman, D., the Mechanical Design Process. 4th Edition ed. Mcgraw-hill Series in Mechanical ‎Engineering. 2009, Dubuque, IA McGraw-Hill: McGraw-Hill Education.‎

      [9] Huang, S.H., et al., Additive manufacturing and its societal impact: a literature review. The ‎International Journal of Advanced Manufacturing Technology, 2013. 67(5): p. 1191-1203.‎

      [10] Majstorovic, V., et al., Reverse engineering of human bones by using method of anatomical features. ‎CIRP Annals, 2013. 62(1): p. 167-170.‎

      [11] Erdős, G., T. Nakano, and J. Váncza, Adapting CAD models of complex engineering objects to ‎measured point cloud data. CIRP Annals, 2014. 63(1): p. 157-160.‎

      [12] Laroche, F., A. Bernard, and B. Hervy, DHRM: A new model for PLM dedicated to product design ‎heritage. CIRP Annals, 2015. 64(1): p. 161-164.‎

      [13] Várady, T., R.R. Martin, and J. Cox, Reverse engineering of geometric models—an introduction. ‎Computer-Aided Design, 1997. 29(4): p. 255-268.‎

      [14] Xia, Z., Application of Reverse Engineering based on Computer in Product Design. International ‎Journal of Multimedia and Ubiquitous Engineering, 2014. 9(5): p. 343-354.‎

      [15] Mostafa, M.A.G., M.S. Alsoufi, and B.A. Tayeb, CAD/CAM Integration Based on Machining Features ‎for Prismatic Parts. International Journal of Emerging Trends & Technology in Computer Science ‎‎2015. 4(3): p. 106-110.‎

      [16] Alsoufi, M.S. and A.E. Elsyeed, Warping Deformation of Desktop 3D Printed Parts Manufactured by ‎Open Source Fused Deposition Modeling (FDM) System. International Journal of Mechanical and ‎Mechatronics engineering, 2017. 17(4): p. 7-16.‎

      [17] Alsoufi, M.S. and A.E. Elsayed, How Surface Roughness Performance of Printed Parts Manufactured ‎by Desktop FDM 3D Printer with PLA+ is influenced by Measuring Direction. American Journal of ‎Mechanical Engineering, 2017. 5(5): p. 211-222.‎

      [18] Alsoufi, M.S. and A.E. Elsayed, Surface Roughness Quality and Dimensional Accuracy - A ‎Comprehensive Analysis of 100% Infill Printed Parts Fabricated by a Personal/Desktop Cost-‎Effective FDM 3D Printer Materials Sciences and Applications, 2018. 9(1): p. 11-40.‎

      [19] Alsoufi, M.S. and A.E. Elsayed, Quantitative analysis of 0% infill density surface profile of printed ‎part fabricated by personal FDM 3D printer International Journal of Engineering & Technology, ‎‎2018. 7(1): p. 44-52.‎

      [20] Alsoufi, M.S., et al., Experimental Characterization of the Influence of Nozzle Temperature in FDM ‎‎3D Printed Pure PLA and Advanced PLA+. American Journal of Mechanical Engineering, 2019. 7(2): ‎p. 45-60.‎

      [21] Alsoufi, M.S. and T.M. Bawazeer, Quantifying assessment of touch-feel perception: an investigation ‎using stylus base equipment and self-touch (human fingertip). Umm Al-Qura University: Journal of ‎Engineering and Architecture, 2015. 1(1): p. 1-16.‎

      [22] Alsoufi, M.S. and T.M. Bawazeer, The Effect of Aggressive Biological Materials on a Painted ‎Automotive Body Surface Roughness. American Journal of Nano Research and Applications, 2015. ‎‎3(2): p. 17-26.‎

      [23] Suker, D.K., et al., Studying the Effect of Cutting Conditions in Turning Process on Surface ‎Roughness for Different Materials. World Journal of Research and Review (WJRR) 2016 2(4): p. 16-‎‎21.‎

      [24] Alsoufi, M.S., et al., Experimental Study of Surface Roughness and Micro-Hardness Obtained by ‎Cutting Carbon Steel with Abrasive WaterJet and Laser Beam Technologies. American Journal of ‎Mechanical Engineering, 2016. 4(5): p. 173-181.‎

      [25] Bawazeer, T.M., et al., Effect of Aqueous Extracts of Salvadora Persica “Miswak†on the Acid Eroded ‎Enamel Surface at Nano-Mechanical Scale. Materials Sciences and Applications, 2016. 7(11): p. 754-‎‎771.‎

      [26] Alsoufi, M.S., et al., Surface Roughness and Knoop Indentation Micro-Hardness Behavior of ‎Aluminium Oxide (Al2O3) and Polystyrene (C8H8)n Materials International Journal of Mechanical & ‎Mechatronics Engineering 2016. 16(6): p. 43-49.‎

      [27] Alsoufi, M.S., State-of-the-Art in Abrasive Water Jet Cutting Technology and the Promise for Micro- ‎and Nano-Machining. International Journal of Mechanical Engineering and Applications, 2017. 5(1): ‎p. 1-14.‎

      [28] Alsoufi, M.S., et al., Influence of Abrasive Waterjet Machining Parameters on the Surface Texture ‎Quality of Carrara Marble. Journal of Surface Engineered Materials and Advanced Technology, ‎‎2017. 7(2): p. 25-37.‎

      [29] Alsoufi, M.S., et al., Abrasive WaterJet Machining of Thick Carrara Marble: Cutting Performance vs. ‎Profile, Lagging and WaterJet Angle Assessments. Materials Sciences and Applications, 2017. 8(5).‎

      [30] Alsoufi, M.S., et al., The Effect of Detergents on the Appearance of Automotive Clearcoat Systems ‎Studied in an Outdoor Weathering Test Materials Sciences and Applications, 2017. 8(7): p. 521-536.‎

      [31] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterizing three-‎dimensional surface topography I: Some inherent properties of parameter variation. Wear, 1992. ‎‎159(2): p. 161-171.‎

      [32] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterizing three-‎dimensional surface topography II: Statistical properties of parameter variation. Wear, 1993. 167(1): ‎p. 9-21.‎

      [33] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterizing three-‎dimensional surface topography III: parameters for characterising amplitude and some functional ‎properties. Wear, 1994. 178(1): p. 29-43.‎

      [34] Dong, W.P., P.J. Sullivan, and K.J. Stout, Comprehensive study of parameters for characterising three-‎dimensional surface topography: IV: Parameters for characterising spatial and hybrid properties. ‎Wear, 1994. 178(1–2): p. 45-60.‎

      [35] Thomas, T.R., Characterization of surface roughness. Precision Engineering, 1981. 3(2): p. 97-104.‎

      [36] Edwart, C., Technika komputerowa CAx w inzynierii produkcji (Polish). 2000, polski: Wydawnictwo ‎WNT.‎

      [37] Alsoufi, M.S., A high dynamic response micro-tribometer measuring-head, in School of Engineering. ‎‎2011, University of Warwick: Coventry.‎

      [38] Alsoufi, M.S., Dry Micro-frictional Properties of Ceramic and Polystyrene Oscillating Against a ‎Sapphire Counterbody at Small-Scale Loads. Engineering and Technology, 2016. 3(5): p. 100-105.‎

      [39] Chetwynd, D.G. and M.S. Alsoufi. A novel micro-friction measuring-head using force-feedback ‎compensation. in Proc. SPIE 7544, Sixth International Symposium on Precision Engineering ‎Measurements and Instrumentation. 2010. Hangzhou, China.‎

  • Downloads

  • How to Cite

    S. Alsoufi, M., W. Alhazmi, M., & Azam, S. (2019). Mechanical reverse engineering approach for precise measurements of reproducing disc CAM. International Journal of Engineering & Technology, 7(4), 5741-5757. https://doi.org/10.14419/ijet.v7i4.17935