Assessment of Cutting Profile of AISI 1095 by Using Infrared Radiation Approach

  • Authors

    • Mohammad Ashaari Kiprawi
    • Abdullah Yassin
    • Syed Tarmizi Syed Shazali
    • M Shahidul Islam
    • Mohd Azrin Mohd Said
    2018-08-02
    https://doi.org/10.14419/ijet.v7i3.18.16680
  • Cutting edge temperature, Cutting force, Flank wear, Milling, Thermal deformation.

  • This research paper determines the relationship between cutting edge temperature, depth of cut, cutting speed, cutting forces and flank wear. The cutting edge temperature is determined by using a pyrometer consists of Indium Arsenide (InAs) and Indium Antimonide (InSb) photocells to detect infrared radiation that are released from cutting tool’s edge and cutting forces is measured by using a dynamometer. The machining process experiment is done by end milling the outer surface of AISI 1095 carbon steel. The output signal from the photocell and dynamometer is processed and recorded in the digital oscilloscope. Based on the results, the cutting edge temperature and cutting force increases as the depth of cut increases. Meanwhile, increasing cutting speed resulting in cutting edge temperature increases but decreasing in cutting force due to thermal deformation. Also, existence of progressive flank wear at cutting tool causes an increment in cutting edge temperature and cutting force proportionally.

     

     

  • References

    1. [1] Ueda T, Sato M, Hosokawa A, Ozawa M (2008), Development of infrared radiation pyrometer with optical fibers - two-color pyrometer with non-contact fiber coupler. CIRP Annals – Manufacturing Technology 57(1), 69-72.

      [2] Beno T, Hulling U (2012), Measurement of cutting edge temperature in drilling. Procedia CIRP 3(1), 531-536.

      [3] Sato M, Tamura N, Tanaka H (2011), Temperature variation in the cutting tool in end milling. Journal of Manufacturing Science and Engineering 133(2), 021005.

      [4] Yashiro T, Ogawa T, Sasahara H (2013), Temperature measurement of cutting tool and machined surface layer in milling of CFRP. International Journal of Machine Tools and Manufacture 70, 63-69.

      [5] Di C, Zhang D, Wu B, Luo M (2017), An investigation of temperature and heat partition on tool-chip interface in milling of difficult-to-machine materials. Procedia CIRP 58, 49-54.

      [6] Yassin A, Ueda T, Shazali STS (2012), Experimental study on machinability of laser- sintered material in ball end milling. International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering 6(11), 1816-1819.

      [7] Onozuka H, Utsumi K, Kono I, Hirai J, Numata Y, Obikawa T (2015), High speed milling processes with long oblique cutting edges. Journal of Manufacturing Processes 19, 95-101.

      [8] Ye GG, Xue SF, Ma W, Jiang MQ, Ling Z, Tong XH, Dai LH (2012), Cutting AISI 1045 steel at very high speeds. International Journal of Machine Tools and Manufacture 56, 1-9.

  • Downloads

  • How to Cite

    Ashaari Kiprawi, M., Yassin, A., Tarmizi Syed Shazali, S., Shahidul Islam, M., & Azrin Mohd Said, M. (2018). Assessment of Cutting Profile of AISI 1095 by Using Infrared Radiation Approach. International Journal of Engineering & Technology, 7(3.18), 79-82. https://doi.org/10.14419/ijet.v7i3.18.16680