Total Productive Maintenance (TPM) Implementation Based on Lean Manufacturing Tools in Indonesian Manufacturing Industries


  • Erry Yulian Triblas Adesta
  • Herry Agung Prabowo





TPM, Maintenance, Lean, Manufacturing, SEM


Only a few companies in Indonesia have implemented Total Productive Maintenance (TPM) and Lean Manufacturing (LM) properly. They also implemented LM separately with TPM. To look beyond their implementation, a research through survey method will be conducted to identify the status of TPM and LM practices. The data recorded through the survey will be calculated and analysed using Structural Equation Modelling (SEM) with Smart-PLS as a programming tool. The expected results were to provide updated barriers and enablers factors in implementing TPM and LM, to produced reliable CFA (measurement) models for TPM, LM and MP and proposing reference model (structural model) of the relationship between TPM, LM, and MP for manufacturing industries in Indonesia.




[1] Bappenas, "Sectoral Development Performance Evaluation," Directorate of The Ministry of BPN, Jakarta, 2017.

[2] Kemenperin, " (," (, Jakarta, 2017.

[3] Ahuja, IPS., JS Khamba, "Total Productive Maintenance: Literature review and directions," International Journal of Quality and Reliability Management, vol. 25, no. 7, pp. 709-756, 2008.

[4] Nakajima, S., Introduction to TPM, Cambridge: Productivity Press, 1988.

[5] Teeravaraprug, J., K. Kitiwanwong, N. Saetong,, "Relationship model and supporting activities of JIT, TQM and TPM," Journal of Science and Technology, vol. 33, no. 1, pp. 101-106, 2011.

[6] Dutta, S., AK Dutta, "A Review on the experimental study of," International Journal of Engineering Trends and Technology (IJETT), vol. 36, no. 5, 2016.

[7] Womack, JP., DT Jones, D.l Ross, The Machine that Change the World, New York: Rawson Associates Scribner, Simon and Schuster Inc., 1990.

[8] Mishra, Y., M. Kachawaha, K. Jain, "A Review on Lean Manufacturing and Its Implementation," in Emerging Trends in Engineering and Management, Jaipur, 2016.

[9] Anvari, A., Y. Ismail, S.M. Hossen, "A Study on TQM and Lean Manufacturing Through Lean Thinking Approach," World Applied Sciences Journal, 2011.

[10] Shah, R., PT. Ward, "Defining and Developing Measures of Lean Production," Journal of Operation Management, Elsevier, vol. 25, pp. 785-805, 2007.

[11] Upadhiye, N., SG Desmukh, S. Garg, "Lean Manufacturing Systems Barriers," International Journal on Lean Enterprise Research, vol. 2, no. 1, pp. 46-65, 2016.

[12] Bakrie, AH., A. Rahman, NM Yusof,, "Boosting Lean Manufacturing via TPM," Social and Behavioural Sciences, Procedia, vol. 65, pp. 485-491, 2012.

[13] Belekoukias, I., JAG Reyes, V. Kumar, "The Impact of Lean Methods and Tools on The Operational Performance of Manufacturing Organizations," International Journal of Production Research, vol. 52, pp. 5346-5366, 2014.

[14] Cua, KO., KE McKone, RG Schroeder, "Relationships between implementation of TQM, JIT and TPM and manufacturing performance," Journal of Operation Management, vol. 19, pp. 675-694, 2001.

[15] Hashim, S., NF Habidin, J. Conding,, "The Integrated Between Total Production Maintenance Practices And Kaizen Event Practices In Malaysian Automotive Industry," International Journal of Engineering Research and Application, vol. 3, no. 11, pp. 62-67, 2012.

[16] Prabowo, HA., Farida, R Indar, "Improve the Work Effectiveness with Overall Equipment Effectiveness (Oee) as the Basis for Optimizing Production," PASTI, vol. 9, no. 3, 2010.

[17] Triwardani, DH., A. Rahman, CFM Tantrika, "ANALYSIS OF OVERALL EQUIPMENT EFFECTIVENESS TO REDUCE SIX BIG," Jurnal Rekayasa, 2013.

[18] Kuncoro, EGB., DSE Atmaja, "ANALISIS PERAWATAN DAN EFEKTIVITAS MESIN CONTINUOUS," in Seminar Nasional Inovasi dan Aplikasi Teknologi di Industri, ITN Malang, 2018.

[19] Hazmi, FW., PD Karningsih, H Supriyanto, "Penerapan Lean Manufacturing Untuk Proses," Jurnal Teknik ITS, vol. 1, no. 1, pp. 135-140, 2012.

[20] Khannan, MSA., Haryono, "Analisis Penerapan Lean Manufacturing untuk," Rekayasa Sistem Industri, vol. 4, no. 1, pp. 47-54, 2015.

[21] Adesta, EYT., HA PRABOWO, "Evaluating 8 pillars of Total Productive Maintenance (TPM) implementation and their contribution to manufacturing performance," in IOP Conference Series: Materials Science and Engineering, Kuala Lumpur, 2018.

[22] Prabowo, HA., Y. Bobby, Farida, "The Evaluation of Eight Pillars Total Productive Maintenance (Tpm) Implementation and Their Impact on Overall Equipment Effectiveness (Oee) and Waste," SINERGI, vol. 22, no. 1, pp. 13-18, 2018.

[23] Pandey, DS., N Raut, "Implementing TPM by doing Root Cause Analysis of Downtime Losses," International Journal of Advanced Research in Science, Engineering and Technology, vol. 3, no. 2, pp. 1399-1405, 2016.

[24] Poduval, PS., J. RajVP, VR Pramod, "Total Productive Maintenance And Role Of Interpretive Structural Modeling And Structural Equation Modeling In Analyzing Barriers," International Journal of Quality & Reliability Management,, vol. 4, no. 9, pp. 302-315, 2015.

[25] Kumar, A., RK Singh, TA Khan, "Development of Framework for Analyzing the Barriers in Total," International Journal of Advance Research and Innovation, vol. 4, no. 4, pp. 742-748, 2016.

[26] Zahraee, SM., A. Hashemi, AA Abdi,, "Lean Manufacturing Implementation Through Value Stream Mapping: A," Jurnal Teknologi, vol. 68, no. 3, pp. 119-124, 2014.

[27] Thanki, S., Kannan Govindan, Jittesh Takkar, "An investigation on lean-green implementation practices in Indian SMEs using analytical hierarchy process (AHP) approach," Journal of Cleaner Production, Elsevier, vol. 135, no. 1, pp. 284-298, 2016.

[28] Wickramasinghe, GLD., A. Perera, "Effect of total productive maintenance practices on manufacturing performance: Investigation of textile and apparel manufacturing firms"," Journal of Manufacturing Technology Management, vol. 27, no. 5, pp. 713-729, 2016.

[29] Gupta, P., S. Vardhan, "Optimizing OEE, productivity and production cost for improving sales volume in an automobile industry through TPM: a case study," International Journal of Production Research, vol. 54, no. 10, pp. 2976-2988, 2016.

[30] Anvari, A., N. Zulkifli, RM. Yusuff, "A dynamic modeling to measure lean performance within lean attributes," International journal of Advanced Manufacturing Technology, no. DOI 10.1007/s00170-012-4356-0, 2013.

View Full Article: